3.1 Aggregate Path

The traditional hill path uses natural aggregate material found at, or near to, the path site. The resulting path is one that is not out of place in an upland environment, blending with the surrounding landscape without appearing too formal.

Illustration

FUNCTION

The aggregate path provides a hard wearing, durable surface to withstand the expected pressure of use. It should be comfortable to use so that walkers will keep to it and not walk on surrounding vegetation or take alternative routes. Path edge definition with turfs and boulders, and site restoration, will help to control this. The path should be free draining, with drainage features incorporated, to withstand the expected weather and waterflow.

Bill of Quantities (example)

Using locally won aggregate re-construct existing path to a width varying between 600 -1000mm, and a minimum depth of 250mm. Graded base material depth to allow 50mm of graded surface material, with a binding of fine material. Compact to form draining cambers or cross-falls. Use excavated material with turves and boulders to define and contain the path edge.

CONSTRUCTION

Components

The aggregate path comprises layers, or grades, of angular, interlocking stone laid in a path tray.

Each construction layer should ideally contain a range of stone sizes graded on site. This ensures that the aggregate interlocks when compacted, to form a strong and solid layer without any gaps which may weaken the construction. Building a path in several layers of differing grades of aggregate will significantly increase the path durability, compared to using ungraded ‘as dug’ material in one, single layer.

The construction layers are compacted to form a free draining camber, or cross-fall, for surface water to run off either one or both path sides, depending on the site. Generally a traversing path built into the hillside will have a cross-fall, and a path on more open ground will have a camber.

Drainage features are incorporated in the path, as identified during the path survey, and the path edges defined, or contained, with turf and boulders.

Illustration

Dimension Guidelines

Materials

On-site aggregate is won from the surrounding area and should be sourced during the path assessment (see also Path survey). Material should not be used ‘as dug’ but graded for each path layer. Where feasible this may be done using purpose built screens with different size wire mesh.

The source available may dictate the grading but, as a rough guide, the largest size stone for each layer should be at least 50% of the layer depth. For minimum depths:

Stone should be angular for good interlocking. Binding material should have a high mineral content and be free draining, i.e. with not too much peat or soil. In some places the binding layer may be clay.

Material sources include:

Borrow Pits

Borrow pits are small quarries or excavations dug in the vicinity of the path to win materials. They are normally a good source for all grades of stone, but a trial dig will be needed to ascertain the suitability of the material.

Careful assessment of the surrounding landscape will give clues to borrow pit locations:

Borrow pits can be dug into the top or side of a mound. Avoid areas of deep peat, particularly in the bottom of dips or gullies. Peat layers are thinner on the side of mounds or embankments. Once the borrow pit is finished with, it should be filled in with excess stone and spoil, and carefully landscaped with turves (see Introduction to Restoration Techniques).

Borrow pits are a potential health and safety hazard and excavation should be subject to risk assessment and control measures. For deep borrow pits, precautions should be taken to shore up the sides to avoid the danger of collapse.

Rivers and streams are also a good source of material, particularly for surfacing. Turbulent water grades the stone naturally, depositing it as gravel under banks and on the outside of bends. Larger, angular stone from stream beds is suitable for base and sub-base material, but water smoothed and rounded stone will not interlock.

Method of Construction

Step 1

Form the path tray.

Illustration: Part Section

Part Section

Step 2

Incorporate drainage features

Step 3

Lay the sub-base and base

Step 4

Lay the surface and finish with binding material

Step 5

Edge finishing

TROUBLE-SHOOTING

Key points to watch out for:

VARIATIONS

Over wet, but firm ground the path construction can be raised above the water table as a causeway. The aggregate is laid directly onto the ground, using large boulders and turfs to contain it and reinforce the path edges (see Bank and Slope Stabilisation). Over wet peat the causeway path can be floated on geotextile.

Long stretches of newly constructed path require a large amount of aggregate and imported aggregate may be the only option if on-site material is not available or suitable. Approximately one tonne of aggregate will be required to cover three metres of 1000mm wide path, at 200mm depth. Wherever possible a local quarry of the same, or similar geology as the path site should be used. The aggregate should be graded, as required for the base and surface material, and have suitable binding properties.

Aggregate paths can be built using tracked excavators, where access allows. Path drains are constructed as part of this process. The technique requires sensitive machine work and hand finishing to produce a path that fits in with the upland environment. Machine work should only be carried out by a trained and competent contractor.

MAINTENANCE TASKS

With drainage features protecting it from water erosion, a well constructed path should withstand the pressure of use. Depending on the path dynamics it will need some maintenance, but generally not as frequently as the drainage features.

ENVIRONMENTAL SENSITIVITIES

  • obtain permissions prior to any material excavation on sites with environmental restrictions relating to habitat or historical designations
  • when extracting material from streams or rivers take care not to change the natural waterflow
  • excess excavated spoil and turves should be used to in-fill and landscape over borrow pits or any other areas that require restoration

HEALTH AND SAFETY HAZARDS

  • during material excavation in borrow pits, wear a hard hat if the excavation is above chest height; shore up the sides if excavating any deeper than 1.5 metres, or if the pit is unstable
  • if using plant such as power barrow or vibrating plate, make sure the operator is trained and the correct PPE is worn, i.e. steel toe capped boots and ear defenders

TAKE CARE

  • do not under estimate the amount of material and labour required to build new sections of aggregate path
  • ensure that the path gradient is not excessive, resulting in loss of surface material and erosion of path base